In the pharmaceutical, nutraceutical, and industrial sectors, productivity is a key factor. Every minute of machine downtime translates into significant economic losses.
For this reason, the Diengcorp team has developed a Customizable Leaflet Storage System, an advanced solution that optimizes the packaging process, reduces downtime, and increases efficiency.
But what are the engineering challenges behind this innovation?
How did we ensure a buffer time of up to 30 minutes?
Let’s explore the cutting-edge technologies that make this system a revolution in industrial automation.
The Challenge: Inefficiencies in Packaging Lines
Traditional packaging lines often struggle with:
Frequent machine stoppages due to the lack of informational leaflets.
Limited flexibility, with storage systems that cannot adapt to different production needs.
Lack of advanced automation, relying on systems that are not optimized for large-scale operations.
The absence of an adequate buffer system causes companies to lose valuable time and significantly impacts productivity.
The Solution: Diengcorp’s Customizable Leaflet Storage System
To address these challenges, Diengcorp has developed an innovative system with the following key features:
✔ Extended buffer time up to 30 minutes – minimizes machine downtime and ensures uninterrupted production.
✔ Advanced customization – the system can be adapted to any type of cartoning machine, whether existing or new.
✔ Smart leaflet management – advanced sensors and integrated software optimize leaflet dispensing, preventing blockages and material waste.
✔ Compliance with industry standards – designed to meet the strict regulations of the pharmaceutical and nutraceutical sectors.
The Technological Core of the System
Advanced PLC and control software – ensures seamless integration with production lines.
Optical and pressure sensors – monitors leaflet availability in real time.
Modular design – allows for flexible and scalable installation.
Measurable Results: The Impact of the Customizable Leaflet Storage System
Diengcorp has implemented this solution in leading pharmaceutical companies, achieving tangible results:
Reduced machine downtime by up to 70%
Increased productivity by 40%
ROI (Return on Investment) in less than 12 months
Improved quality and reduced material waste, thanks to intelligent material management
A specific case study shows how a client decreased daily machine stoppages from 7 to just 2, significantly boosting production efficiency by 40%.
Join Our Engineering Team!
Diengcorp continues to drive innovation in industrial automation, developing advanced solutions to enhance efficiency and productivity.
Are you an engineer looking to work on cutting-edge technologies?
Join our team!
Check out our open positions at Work with Us